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Straßganger Str. 295, 8053 Graz
Telephone +43 316 232400-0
Fax +43 316 232400-599

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METEC 2019 hall map (Hall 4): stand A22

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METEC 2019 fairground map: Hall 4


Tina Petrovic

Marketing & Sales

+43 316 232400-0


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Our range of products

Product categories

Our products

Product category: Measurement of physical properties and quantities, Quality control

Offline Profile Measurement Gauge for Rolled Sections

The CALIPRI RC220 uses a non-contact measurement method known as laser light sectioning. Simply place the device anywhere in the rolling mill, either manually or using an automated system. At the touch of a button, a sensor in the housing of the measurement device circles the rolled material. This allows profile sections to be captured from all directions, which are then combined to form an overall profile. The profile line immediately appears on the tablet PC and deviations from the target contour can be highlighted in color.

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Product category: Quality control, Measurement of physical properties and quantities

Combined Surface Inspection and Profile Measurement Systems

Using state-of-the-art laser light section technology and high sampling rates, OSIRIS HOT and OSIRIS COLD create a complete 3D reconstruction of the product to be inspected during production in real time. The dimensional accuracy of the profile shape (e.g. width, height) is checked and the surface is examined for deviations by comparing the 3D data with your personal reference data. The measurement results can be reviewed and analyzed in real time on a control terminal. The automatically created measurement reports – which are integrated in your material tracking system – maintain complete quality control.

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Product category: Measurement of physical properties and quantities, Quality control

Affordable Diameter & Ovality Gauges

The ATON Wire profile gauges offer high-precision results in diameter and ovality measurement at an unbeatable price. ATON Wire systems are based on proven technologies and technological principles. Thus the profile measuring devices offer a very customer-friendly price with highest quality for rolling and wire drawing mills. Three product variants enable the 100% inspection of diameter and roundness/ovality of wires, bars and tubes up to a product diameter of 40 mm at up to 1,200° C. On a touch panel PC, deviations are clearly displayed and can be further processed with a few clicks.

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Company news



18 Jun 2019

Nextsense presents affordable Profile Measurement Gauge for Steel Rolling, Drawing and Processing at Metec 2019

Continuous monitoring of rolling and drawing mill production has become a critical factor in the steel industry. To keep costs for quality control at bay measurement expert NEXTSENSE developed an affordable profile measurement system ATON Wire - applicable for long products with round cross-section, like wires, bars and tubes.

There is a vast array of applications for the ATON Wire in your steel mill and most of them are focused on optimizing costs for you. Monitoring dimensional accuracy over the entire coil length allows you to instantaneously inspect and deal with faulty products, thus increasing your product quality standards. Checking roll and die wear will make roll and die changes plannable. Using on-line measurement reduces the time for product changes. Eliminating sample cutting will reduce waste and therefore material costs. Furthermore, full documentation of the whole production process is ensured.

The profile measurement system has an accuracy of 5 µm and a measuring range of 1 mm to 50 mm diameter. The ATON Wire comes in three different versions (Cold, Warm and Hot) depending on the temperature of the material. The maximum temperature for ATON Wire Warm is 200°C and for ATON Wire Hot it is 1.200 °C. Both versions use integrated active cooling technology, which keeps the sensor cool in a well-insulated housing. ATON Wire Hot also integrates air purge to keep dust and humidity away from the measurement area. Thus, you don’t have to spend money on expensive pressurized air for air purge or additional air conditioning.

In order to achieve customer-friendly pricing, NEXTSENSE made use of established principles and technologies to develop the ATON Wire. ATON Wire includes two laser shadow measurement sensors in perpendicular orientation to measure diameter and ovality of the contour at the same time. The gauge size allows the use of ATON Wire even in the narrow space between rolling stands.

The ATON Wire is Industry 4.0 ready and can also connect to IBA process data acquisition systems. The production planning systems can remotely control ATON systems and collect measurement data summaries, both through a level 2 interface. ATON Wire always comes with a Touch Panel PC for displaying the measurement result during production, storing quality data for years and for retrieving historic data.

The device also includes excellent global service. Be it on-site training, on-site commissioning, or help with maintenance, the service team of NEXTSENSE is your trusted partner.

Quality control easily comes with high investment for measurement instruments, bringing return only in years. High quality for a reasonable price was the main driver for NEXTSENSE to develop ATON Wire. The system’s return on investment usually only takes 3 to 9 months. Mill operators will definitely benefit significantly from enhanced product quality and higher throughput in their production and increase yield.

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About us

Company data

Sales volume 10-49 Mio US $
Export content > 75%
Number of employees 50-99
Foundation 2007
Area of business Measurement and test technology